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Digitize Your Plant
Connect sensors, historians, logs, and manual rounds into one unified asset view.
Maheen Ahmed
CX Lead, OrbitAI
Turning Power Plants Into High-Performance, Predictive Operations
Boost efficiency and eliminate repetitive tasks with AI-powered automation solutions tailored to your business needs.
Applicable for dozens of industries
PROCESS
How it works
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AI Analyzes Every Asset in Real Time
Detects early signs of failure, inefficiency, and cost leakage.
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Act Before Problems Happen
Get clear maintenance actions, risk levels, manpower requirements, and performance insights.
SERVICES
What We Offer
AWS
Cloud Migration
Azure
Storage Management
GCP
Infrastructure Setup
APM Strategy
Plan smarter with risk-based, optimized maintenance strategies that cut unnecessary work and cost.
After CognosBefore CognosAfter Cognos
87% +
APM Health
Monitor real-time asset health and digitize every field inspection — all in one place.
Customer Query
I am facing an issue with Pump-12 — the pressure output suddenly dropped
I am checking Pump-12 real-time performance data and maintenance logs. I’ll provide insights to help resolve the issue and prevent downtime.
Automated Response
APM Reliability
Predict failures before they happen with accurate, actionable insights your team can trust.
Aamir, Plant Operations
We’re seeing unusual vibrations on Turbine 3. Can COGNOS analyze it?
Analyzing in real time…
09:45 PM
Rizwan, Maintenance Supervisor
Any update on tomorrow’s maintenance priority list?
12:45 AM
Fatima, Reliability Engineer
Can COGNOS generate the latest performance report for Boiler Unit 2?
02:45 AM
Performance Intelligence
Boost overall plant performance, reduce fuel burn, and cut emissions automatically.
Mechanical Integrity
Manage corrosion, inspections, and compliance with a fully integrated mechanical integrity module.
CASE STUDIES
Real Results, Real Impact
AI-Powered Asset Health Monitoring
Real-time dashboards show equipment condition, risk levels, and upcoming failures — weeks before they happen.
AI-Powered Asset Health Monitoring
Real-time dashboards show equipment condition, risk levels, and upcoming failures — weeks before they happen.
Predictive Maintenance in Action
AI identifies failure signatures early and recommends targeted maintenance, reducing unplanned downtime by 40–60%.
Predictive Maintenance in Action
AI identifies failure signatures early and recommends targeted maintenance, reducing unplanned downtime by 40–60%.
Performance Optimization for Power Assets
Automatically fine-tune major equipment for fuel efficiency and emission reduction.
Performance Optimization for Power Assets
Automatically fine-tune major equipment for fuel efficiency and emission reduction.
Manpower Planning Made Accurate
Daily, weekly, and monthly manpower requirements generated automatically — no spreadsheets required.
Manpower Planning Made Accurate
Daily, weekly, and monthly manpower requirements generated automatically — no spreadsheets required.
TESTIMONIALS
Cognos - The Backbone of Modern IT Success.
"This is the first platform I've seen that actually brings all asset data into one place. If it works as designed, it could finally solve the visibility problems every plant struggles with."
Muhammad Ibrahim
Lead Design Engineer at Howden Australia
Naqi Hassan
Principal Safety at BHP
"The modular approach is impressive. Strategy, health, reliability, integrity — all unified. This is the kind of system maintenance teams have been asking for for years."
"The predictive maintenance capabilities look incredibly promising. If the AI performs as demonstrated, this will be a massive step forward for reliability engineering."
Miguel Santos
COO, TerraVolt Independent Power Producer
Karen Liu
Plant Manager, EastGrid Coal Station
"The real-time monitoring and digital rounds alone would modernize how most plants operate. It's refreshing to see a platform built specifically for power generation rather than generic industry."
"What stands out is how performance, maintenance, and integrity are connected. Most tools focus on one piece. This feels like a complete, end-to-end solution."
Hassan Al-Rashid
VP Engineering, Solaris Energy Group
Ryan Matthews
Mechanical Integrity Lead, BlueHaven Cogeneration Unit
"The Mechanical Integrity module is thoughtfully designed. Clear workflows, inspection management, and corrosion tracking — all in one platform. It's what we've been missing."
"The manpower planning feature is a brilliant addition. Very few asset platforms consider staffing needs, and this could streamline planning across entire sites."
Elena Voronova
Workforce & Planning Supervisor, Meridian Gas Turbine Fleet
David Collins
CEO, Northern Utilities Corporation
"Power plants have been waiting decades for a platform built around AI and predictive intelligence. The vision behind this system aligns perfectly with where the industry needs to go"
ANSWERS
FAQs
How is this platform different from other asset management tools?
It uses AI and real-time monitoring to predict failures, optimize maintenance, and guide manpower — not just track work orders.
Do we need new sensors to get started?
Usually no. It works with your existing SCADA/DCS, historians, and field data.
Can it integrate with our current systems?
Yes. It supports SAP, Maximo, PI, SCADA/DCS, and other major industrial systems.
How accurate are the AI predictions?
Accuracy depends on data quality, but the system provides high-confidence, explainable insights for every alert.
How long does deployment take?
Most plants go live in 8–12 weeks, depending on asset count and integrations.
Who in the plant benefits from it?
Maintenance, operations, reliability, integrity, and planning teams — the whole plant.
